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| Parameter | Specifications | Testing Standard/Notes |
|---|---|---|
| Operating Pressure Range | 0.2-1.0 MPa (29-145 psi) | ISO 1219-1:2012 |
| Max Air Consumption | 500 L/min @ 0.5 MPa (17.7 CFM) | ISO 6358:2014 |
| Boost Ratio | 1:2 (Standard) · 1:3 (Optional) | Customizable via control valve |
| Response Time | <50 ms (10-90% pressure rise) | VDMA 24562:2018 |
| Leakage Rate | ≤0.1% FS @ 1.0 MPa | EN 60534-4:2006 |
| Port Size | 1/4" NPT (Standard) · G1/4" (Optional) | ASME B1.20.1 |
| Material | Body: 6061-T6 Aluminum Alloy (Hard-Anodized)Diaphragm: 316L Stainless Steel | ISO 9227 NSS 500h Salt Spray Test |
| Temperature Range | -20°C to +80°C (-4°F to 176°F)Arctic Kit: -40°C to +80°CHigh-Temp Variant: -20°C to +120°C | IEC 60068-2-1/2/14 |
| Protection Rating | IP65 (Dust-tight, Water Jet Resistant) | IEC 60529:2013 |
| Certifications | CE · ATEX II 3G Ex ec IIC T6 Gc (Zone 2)SIL 2 (Optional) | EN 1127-1:2019 · IEC 61508-2:2010 |
| Weight | 1.5 kg (Standard) · 2.1 kg (ATEX Version) | ISO 9001:2015 Calibration |
| Energy Efficiency | 0 Nm³/h at Standby · 30% Lower Consumption vs. Competitors | TÜV Rheinland Energy Audit Report |
Tissin TS100 Series Air Volume Booster In-Depth Technical and Application Analysis
The Tissin TS100 Air Volume Booster is a high-efficiency pneumatic amplification device engineered to address the critical need for stable airflow enhancement in industrial automation systems. Built on Tissin's proprietary Fluid Dynamics Optimization (FDO) technology, this booster integrates adaptive pressure regulation, energy-saving operation, and extreme environmental resilience to deliver unmatched performance across diverse sectors.
Dual-Stage Amplification Mechanism: Utilizing a primary-secondary piston configuration, the TS100 achieves a boost ratio of up to 1:3 while maintaining ±1% pressure stability. This design ensures consistent airflow even during rapid load changes, such as in automotive assembly line clamping operations.
Zero Standby Consumption: A patented self-sealing diaphragm eliminates internal leakage at idle, reducing compressed air waste by 30% compared to conventional boosters. This feature is critical for ISO 50001-compliant factories targeting carbon neutrality.
Corrosion-Resistant Material Science: The aerospace-grade aluminum body (6061-T6 alloy) undergoes a 50 μm hard-anodized coating process, providing 500-hour salt spray resistance (per ISO 9227). For aggressive chemical environments, an optional 316L stainless steel variant withstands pH levels from 2 to 12.
The TS100 series demonstrates laboratory-grade precision under extreme conditions, validated through rigorous testing protocols:
Pressure Range and Flow Capacity: Operating within 0.2-1.0 MPa (29-145 psi) input pressure, the booster delivers up to 500 L/min (17.7 CFM) at 0.5 MPa. This capacity supports high-speed pneumatic tool operations in shipbuilding and metal fabrication.
Response Time Optimization: With a <50 ms rise time (10%-90% pressure transition), the TS100 outperforms competitors in applications requiring rapid cycle times, such as pharmaceutical blister packaging machines.
Thermal Resilience: Standard models operate reliably between -20°C and +80°C, while the Arctic Edition (-40°C capability) integrates resistive heating elements and thermal insulation for Siberian oilfield deployments.
In electric vehicle battery module assembly, the TS100-P variant provides pulsed airflow at 300 L/min ±2% to ensure precise placement of lithium-ion cells. Its ripple suppression technology (<0.01 MPa fluctuation) prevents micro-cracks during cell stacking.
The ATEX-certified TS100-EX model (Zone 2, II 3G Ex ec IIC T6 Gc) enables safe operation in offshore drilling platforms. Key features include:
The EHEDG-compliant TS100-FB variant meets strict hygiene standards with:
The TS100 series dominates through three strategic advantages:
Cost-Efficiency: Priced 40% below Festoe VBA equivalents while matching IP65 and ATEX certifications, the TS100 delivers ROI within 12-18 months through energy savings.
Modular Upgradability: Field-installable IoT modules enable Modbus RTU/TCP connectivity, allowing integration with SCADA systems without hardware replacement.
Global Compliance: Pre-certified for CE, UKCA, and EAC markets, with optional ASME BPE validation for biopharmaceutical use.
Piping Architecture: Maintain 10× port diameter of straight inlet piping (minimum 150 mm for 1/4" NPT) to minimize turbulent flow losses.
Filtration Requirements: Install 5 μm coalescing filters (ISO 8573-1 Class 3.4.2) upstream to prevent abrasive particle ingress.
Our Services
OEM / ODM services
To meet the user diversified requirement, Holykell have established a set of customer service and technical support system with OEM / ODM order as the center, and responded and Handle the customer's requirements in a timely manner to ensure accurate delivery time and product quality.
Order services
Fastest reply:Professional sales engineers 7/24 online services
Payment terms:T/T ,Western union, Paypal, Credit Card, L/C others
Fast delivery: within 24 hours release the cargo (normal spec.), Customized 7-12 days after payment .
MAINTENANCE & AFTER-SALES SERVICES
Customer Feedback: Sales engineers and technical engineers will be one-on-one service for you to exclude all obstacles when use our sensors.
Warranty period: 12 months
Product life-long maintenance: Holykell can provide you with the maintenance of the whole life of the sensors
Q: How long will you give me the reply?
A: We will reply to you as soon as we see the information
Q: What is the delivery time?
A:The products in stock will be shipped after receiving the payment, and the products that need to be ordered are subject to the factory time.
Q: How about your package?
A: Do not worry about the package, we have rich experience in packing.
Q: How about the payment terms?
A:You can choose T/T.
Q: What is the MOQ?
A:1PC.
Q: Can I get a lower price if I order large quantities?
A: Yes, cheaper prices with more bigger size orders.
Q:After sales and warranty?
A: We provide one year warranty lifetime technical support services.
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