| Brand: | Tissin |
|---|---|
| Power: | Electric |
| Adjusted Form: | Switching Type |
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TISSIN TS800 Smart Valve Positioner: Comprehensive Product Introduction, Key Features, and Competitive Advantages
1. Product Overview
The TISSIN TS800 Smart Valve Positioner is a state-of-the-art industrial automation device designed to precisely control valve strokes in response to 4-20mA DC input signals from control systems such as DCS (Distributed Control Systems), PLCs, or calibrators . As a critical component in process control systems, it ensures accurate valve positioning across industries like oil and gas, chemical processing, water treatment, and power generation. The TS800 combines advanced digital technology with robust mechanical design, offering reliability, ease of use, and compatibility with a wide range of valve types, including Masoneilan valves .
Key applications include:
Flow rate regulation in pipelines
Pressure control in tanks and reactors
Safety-critical systems requiring fail-safe operation
Integration with HART-enabled networks for real-time monitoring .
2. Core Features
2.1 Intelligent Control and Calibration
Auto-Calibration: The TS800 features a Fast Auto-Calibration function that simplifies setup. Users can initiate calibration via its LCD interface and four-button control panel, reducing downtime during installation or maintenance .
PID Control: Built-in PID tuning optimizes valve response to dynamic process conditions, ensuring stability and precision .
HART Communication: Compliant with HART 7 protocol, the TS800 enables bidirectional digital communication for remote configuration, diagnostics, and real-time data monitoring .
2.2 Enhanced Durability and Design
Robust Construction: Made from carbon steel, the TS800 withstands harsh industrial environments, including extreme temperatures (-10°C to +114°C) and high vibration .
IP66/NEMA 4X Protection: Dustproof and waterproof design ensures reliable operation in outdoor or corrosive settings .
Compact and Modular: Its lightweight, space-saving design allows installation in confined spaces, while optional modules (e.g., limit switches, HART communication) offer flexibility for custom configurations .
2.3 Advanced Safety and Diagnostics
Self-Diagnostic Function: Continuously monitors internal components (e.g., torque motor, sensors) and generates alerts for issues like air supply faults or signal loss
Partial Stroke Testing (PST): Allows periodic testing of valve functionality without interrupting operations, critical for safety valves in emergency shutdown systems .
Alarm System: Configurable alarms notify operators of abnormal conditions, such as exceeding travel limits or communication failures .
2.4 Pneumatic Performance
High-Flow Pilot Valve: Delivers over 100 liters per minute (LPM) airflow, enabling rapid valve actuation and reducing response time in high-demand scenarios .
Flapper/Nozzle Torque Motor: Ensures precise control of pneumatic output pressure, enhancing accuracy in valve positioning .
| Parameter | Details |
| Input Signal | 4-20mA DC |
| Power Supply | 24VDC (standard) |
| Communication | HART® Field Communication Protocol (HART 7) |
| Enclosure Rating | IP66/NEMA 4X |
| Operating Range | -10°C to +114°C |
| Actuator Compatibility | Sizes 120, 175, 240, 350, 355, 700, 750 (carbon steel actuators) |
| Connection Ports | 1/4" NPT pneumatic ports |
| Certifications | ATEX, IECEx, and other international explosion-proof standards |
4. Competitive Advantages
4.1 Precision and Efficiency
Large Flow Capacity: The high-flow pilot valve minimizes lag time, making the TS800 ideal for large valves or systems requiring rapid adjustments .
Adaptive Tuning: Auto-calibration and PID adjustments ensure optimal performance even with wear-and-tear or changing process conditions .
4.2 Versatility and Customization
Multi-Brand Compatibility: Works seamlessly with valves from leading manufacturers like Masoneilan, reducing compatibility concerns .
Modular Options: Users can integrate limit switches (mechanical or proximity), position transmitters, or HART modules based on application needs .
4.3 Cost-Effectiveness
Reduced Maintenance: Self-diagnostics and corrosion-resistant materials lower lifecycle costs .
Energy Savings: Efficient airflow management reduces compressed air consumption, contributing to sustainability goals .
4.4 User-Friendly Interface
Intuitive LCD Panel: Displays real-time valve position, alarms, and calibration status. The four-button interface simplifies local control .
Easy Installation: Pre-configured mounting brackets and clear pneumatic/electrical connection guidelines minimize setup time .
5. Industry Applications
The TS800 excels in sectors demanding precision and reliability:
Oil & Gas: Controls choke valves in offshore platforms or pipeline isolation valves.
Chemical Processing: Regulates corrosive fluid flow in reactors.
Water Treatment: Manages pump discharge valves in desalination plants.
Power Generation: Adjusts steam turbine bypass valves.
6. Support and Services
TISSIN provides comprehensive support, including:
Technical Training: On-site or virtual sessions for installation and troubleshooting .
Global Certification: Products meet ATEX, IECEx, and regional safety standards, ensuring global compliance .
Custom Solutions: Tailored configurations for unique actuator sizes or communication protocols (e.g., PROFIBUS) .
7. Why Choose TISSIN TS800?
Proven Reliability: Awarded the 1 Million Dollar Export Tower Award by the Korea International Trade Association, TISSIN is recognized for quality and innovation .
Future-Ready Design: Compatibility with Industry 4.0 frameworks ensures long-term relevance in smart manufacturing ecosystems .
Q: How long will you give me the reply?
A: We will reply to you as soon as we see the information.
Q: What is the delivery time?
A: Our delivery time is within 3-7 days after we get your payment;
for large qty mass orders, the time should be confirmed again for you.
Q: How about your package?
A: Do not worry about the package, we have rich experience in packing, and all our package is wooden case package.
Q: How about the payment terms?
A: You can choose T/T.
Q: Do you provide samples?
A: Yes, we have materials in stock to help you to get the samples as soon as we can.
Q: What is the MOQ?
A:1PC.
Q: Can I get a lower price if I order large quantities?
A: Yes, cheaper prices with more bigger size orders.
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