| Product Name |
2090PG |
| Brand Name |
Rosemount |
| Warranty |
1 Year |
| Website |
KeRui(WeiFang)AutomationEquipment Co.,Ltd |
1. Safety Precautions
Hazard Awareness: Verify that the installation area is free from explosive gases, corrosive chemicals, excessive vibration, or electromagnetic interference from high-power equipment.
Power Disconnection: Isolate power sources and lock out/tag out (LOTO) circuits before performing wiring or mechanical adjustments. Confirm zero energy state using a multimeter.
Personal Protective Equipment (PPE): Wear ANSI-approved safety glasses, chemical-resistant gloves, steel-toe boots, and flame-retardant clothing in hazardous areas.
Compliance: Adhere to regional regulations including NEC Section 501 for Class I Div. 1/2, ATEX Directive 2014/34/EU, and IECEx IEC 60079-0 for explosive atmospheres.
2. Unpacking and Inspection
Visually inspect shipping container for impact marks, water damage, or tampering. Photograph any irregularities for claim documentation.
Cross-check the model number2090PG, suffix codes (e.g., S for stainless steel flange), and serial number against purchase documents.
Inventory components: transmitter assembly, 316L SST mounting bolts (M6×20mm) and IECEx/ATEX certification leaflets.
3. Mounting Requirements
Location: Select areas with ambient humidity <85% non-condensing and altitude <2000m ASL. Maintain 50mm clearance around housing for heat dissipation.
Orientation: For liquid service, position the electronics head ±5° from vertical to prevent air entrapment in the sensing diaphragm.
Process Connection: Match flange ratings (ANSI 150#/300#) to pipeline specifications. Apply anti-seize compound (e.g., Loctite 771) on tapered threads for corrosion resistance.
Support: Install on 50×50mm DIN rail (P/N 00925-0300-0001) or use dual M8 bolts on flat surfaces. Apply 25 Nm torque for bracket fixation.
4. Electrical Connections
Terminal Access: Insert a 3mm Allen key into the cover's tension screws and rotate counterclockwise. Verify IP66 seal integrity post-reassembly.
Wiring:
Route 18 AWG shielded cables through ½" NPT cable glands with IP68-rated stuffing boxes. Maintain 100mm service loops near terminals.
For intrinsic safety (IS) installations, use blue IS barriers (e.g., MTL5041) with entity parameters: Ui=28V, Ii=93mA, Pi=0.65W.
Ground terminal (marked ) must bond to facility's equipotential grid using ≤10Ω impedance path.
Conduit Sealing: In Division 1 zones, install UL-listed explosion-proof unions (e.g., Crouse-Hinds CDS) with Xypex™ sealant putty.
5. Process Connection Installation
Isolation Valve: Install 3-way ball valves (e.g., Swagelok SS-43GXS6) with bleed ports for live zero calibration.
Impulse Piping:
For high-temperature (>180°C) steam, use capillary seal assemblies (P/N 00925-0200-1002) with 10mm OD 316L SST tubing.
In slurry applications, install chemical diaphragm seals (P/N 00809-0050-2003) and fill with Halocarbon® 27-X grease.
Slope impulse lines at 1:12 gradient. Support pipes every 1.5m using cushioned clamps.
Sealing: Wrap male threads clockwise with 3 layers of ½" wide PTFE tape. Torque flange unions incrementally using a cross-pattern sequence.
6. Zero Calibration
Preconditions: Equalize process and atmospheric pressure via vent valves. Allow 30-minute thermal stabilization at 25±3°C.
Procedure:
Activate the ZERO function via the local interface button (hold 3s until LED flashes green).
For HART® 7 calibration: Connect a HART475 communicator, navigate to Online > Trim > Sensor Trim > Zero Trim, and confirm offset within ±0.025% FS.
7. Configuration and Testing
Range Setting: Using the magnetic SPAN adjuster, align the upper range limit (URL) with the 20mA output. For example: 0-10 bar → 4mA=0 bar, 20mA=10 bar.
Leak Test: Pressurize to 1.5× URL for 15 minutes. Acceptable leakage rate: <0.1% FS/hr measured by pressure decay.
Output Verification: Inject 0%, 50%, and 100% pressures via deadweight tester. Record mA readings with a 0.05% precision multimeter. Tolerance: ±0.075% of span.
8. Final Inspection
Verify torque values: process flange (45 Nm), cable glands (12 Nm), and housing screws (0.7 Nm).
Affix laser-etched nameplates with SIL 3 rating data: PFDAvg=0.0001, SFF=99.9%, HFT=1.
Perform 3-point linearity check using AMETEK DPI 620 pressure calibrator.
9. Maintenance
Quarterly Checks: Measure insulation resistance (>100MΩ at 500VDC) between terminals and ground.
Biennial Service: Replace O-rings using Emerson-approved FKM material (P/N 00809-0100-4002). Lubricate stem with Dow Corning® 55 grease.
Diaphragm Integrity Test: Apply 110% overpressure for 5 minutes. Output drift must remain <0.1% FS after pressure release.
KeRui (weifang) Automation Equipment Co., Ltd. specializes in industrial automation instrument development, production and sales, technical services, and supportingequipment supply of specialized companies.
The main products are flow meters, level meters, temperature meters, pressure meters, electrical meters, thermal intelligent meters, programmable controllers (PLC), DCS distributed control systems,and eight series of more than 1,000 specifications.
Its products and technologies are widely used in electric power, metallurgy, petrochemicals, environmental textile, dyeing, and other fields.
protection, plastics, food, printing, tobacco,textile, dyeing, and other fields.
Q: How long will you give me the reply?
A: We will reply to you as soon as we see the information.
Q: What is the delivery time?
A:The products in stock will be shipped after receiving the payment, and the products that
need to be ordered are subject to the factory time.
Q: How about your package?
A: Do not worry about the package, we have rich experience in packing.
Q: How about the payment terms?
A:You can choose T/T.
Q: What is the MOQ?
A:1PC.
Q: Can l get a lower price if l order large quantities?
A: Yes, cheaper prices with more bigger size orders.
Q:After sales and warranty?
A: We provide one year warranty lifetime technical support services.
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